The automatic measurement for slurry density + raw materials temperature + raw materials testing data + mould volume to automatically calculate the caloric value of the formula, to achieve automatic formula, multi-formula switching selection, to reduce the labor intensity of the processing, to effectively avoid artificial formula errors what caused by unqualified products.
To control varieties of different materials at the same time for accurate ratio batching and dynamic adjustment.
Instantaneous flow and accumulative quantity algorithm for coarse and fine metering control, to ensure the accuracy of batching.
To detect screw conveyor in both blocking and temperature modes, to improve its safety and reliability.
Real-time display of dynamic production processing, intuitive operation, with manual/automatic control mode.
Complete report function, to record and store formula data and production data, for further querying and exporting.
Perfect fault chain function and intelligent prediction, to avoid bad ratio, and realize alarm prompt function.
DCS automation control system is composed of Siemens PLC hardware, that is decentralized control and centralized management mode, with characteristics of low failure rate and easy maintenance.
All devices with the decentralized control system are equipped with on-site local control system, which can independently operate and monitor the machine in real time. Even one fails (manual intervention operation), the others can run normally. Compared with other brands (one point failure will cause the whole system stop), our system can quickly solve problems, resume normal production, and avoid heavy losses caused by waste cakes.
Centralized management mainly realizes through the combination of industrial Internet, field bus and AMES system information sharing .The system provides real and accurate historical data recording and intelligent management of device operation, fault diagnosis and remote operation and maintenance. Compared with other brands, we took the lead in developing remote intelligent operation and maintenance system for AAC production, providing timely and effective production information and remote service to all the customers.
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