To separate the sticky cakes into several layers, the finished products are blocks or panels.
The separator is an important kind of AAC production equipment at the packaging section. TEEYER separator has much better separating performance and operation experience for blocks and panels. The mature cakes that have been autoclaved will be conveyed to the elevator of the separator and then elevated to a place where the clamps can hold the first two layers of blocks/panels near the separating line. Then the adjacent blocks or panels will be separated by the operation oil cylinders and guide rods. After that, oil cylinders will returns to their original places. The elevator, together with the blocks/panels will descend for the separating of the second layer. When all the blocks/panels are separated, the elevator will return to its original position, and the blocks/panels will be moved away. Then the next separating cycle can be started.
We use fully hydraulic transmission system, which comes with a two-level filtering system. In this separator, each pair of clamping device can be individually controlled, so the clamping and separating position can be set as you wish. To exert proper clamping force on block and panel, you can adjust the clamp as per your need. In addition, the block/panel separating speed of the separator can also be adjusted. A normal separating cycle costs 6.5min, but our special designing can make it within 4.5min if you need to improve the production capacity.
After pre-curing, the mould will be transferred to tiling area. The hoister should grasp mould to rotate it with 90 degrees, then the clamping arm controlled by hydraulic motor will loosen to put side wall and cake together on the cutting cart. Then the empty mould base will be sent back to the side wall conveyor line, which is assembled with a free side wall to become a complete mould and ready for the next pouring processing.
The assembled steel mesh, along with steel pin, is lifted and immersed in a wax dipping pool. This process effectively prevents the slurry from adhering to the steel pin after demolding.
Mesh assembly frame conveyor line: this line consists mesh assembly frame rack, mesh assembly frame ferry cart and other related devices. The line is a circulation transmission system.
Raw material includes sand, fly ash and tailings to be milled into fine material, in order to meet the slurry standards.
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The aerated concrete mixture will be poured into mixer, then carried by ferry cart to send them into the pre-curing room. The mixture will stay here for few hours, to finish the fermentation process.
With our high-efficiency Pre-curing System, you can expect faster and more efficient curing of your products. Our durable Pre-curing System is built to withstand rigorous production demands, ensuring long-lasting performance and reliability. Additionally, our thermal fusibility Pre-curing System creates the perfect environment for achieving optimal curing temperatures.
Autoclaved aerated concrete (AAC) panel is a good application for interior wall partition, exterior wall enclosure, floor partition and roof protection material. And it is an excellent wall material for prefabricated building structure system(especially steel structure) which is vigorously developed and promoted in China with various superior properties, such as heat preservation and thermal insulation, light weight and fireproofing.
On June 18, 2019, Ministry of Housing and Urban-Rural Development issued the"Technical Standards for Prefabricated Steel Structure in Residential Buildings" (JGJT469-2019), which officially opened the curtain of the development of steel structure prefabricated building in the housing industry, in which it clearly stipulates the external walls enclosure system can choose the "prefabricated light strip panel exterior wall system", and the internal partition wall should choose the "light partition wall meeting the requirements of fire prevention and sound insulation." In Article 1 of the "Main Points of Work in 2019 of the Construction Market Supervision Department of the Ministry of Housing and Urban-Rural Development clearly proposes to carry out pilot projects for prefabricated houses with steel structure and promote the establishment of a mature construction system for steel structure prefabricated housing.
Benefit from the comprehensive properties of AAC, such as light weight, anti-seismic, thermal insulation, fire resistance, sound insulation, noise absorption, and convenient construction etc., autoclaved aerated concrete(AAC) panel has become the preferred wall material for steel structure prefabricated buildings, especially for prefabricated residential buildings.
Top AAC plant manufacturer In China,Teeyer not only supplies all series of standardized production lines, but also can customize according to clients' require-ments. The standardized configuration production line has a more balanced equipment configuration with more advantages in terms of cost performance. The customized configuration can be designed based on customers' site conditions. which is more in line with the actual needs of customers.
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The main product of TEEYER is the whole line equipment for AAC block and panel production. Professional AAC production line supplier, TEEYER aims to provide customers with satis factory overall solution for wall material products.
