AAC Production Line, AAC Block Manufacturing Plant- Teeyer

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AAC Products

Autoclaved Aerated Concrete (AAC) is a lightweight, precast building material with over 70 years of global application in residential, commercial, and industrial construction. AAC is made from natural raw materials such as sand (or fly ash), cement, lime, gypsum, aluminum powder. The unique manufacturing process creates a porous concrete that combines structural strength, thermal insulation, and fire resistance in a single product.

AAC is available in various forms, including standard blocks, and panels, offering versatility for different construction needs. Its superior characteristics—such as lightweight load-bearing capacity, excellent insulation, and sustainability—have made it a preferred alternative to conventional building materials. Originally developed in Europe in the early 20th century, AAC is gradually becoming the globally dominant wall-building material.

AAC Production Process

Raw Material Processing Section

This section focuses on the processing and storage of raw materials.
• Raw materials (silica sand or fly ash, cement, lime, gypsum, aluminum powder) are stored and prepared according to the recipe.
• Precision metering and mixing systems are used to ensure consistent quality.

Automatic Steel Mesh Fabricating & Circulation Section

• This section is responsible for fabricating steel mesh (cage) required for the panels, as well as manual or automatic mesh hanging and the automatic circulation of the assembly frame.

Batching & Pre-curing Section

• In this section, raw materials are mixed into a pouring mixer and then poured into mould. During the production, the steel mesh is inserted into the slurry by pin-inserting hoister, and the mould is transported to the pre-curing room via a ferry cart. The slurry will form into the green cake by foaming and hardening. Subsequently, the mould transports the green cake to the cutting section by pre-curing ferry cart, withdrawing the inserted mesh holding beans at the same time.

Cutting Section

• This is the core section during the AAC block and panel production. The mould with green cake is demoulded by tilting hoister, and the green cake along with side plate are placed on a cutting cart, shaped through the process of profile cutting, horizontal cutting and vertical cutting. Bottom waste is removed by tilting table and scraper, then recycled. At last, the green cake is loaded by hoister and ferry cart.

Autoclaving Section

• The grouped green cakes are sent into the autoclave for constant pressure curing by traction mechanism and ferry carts. Once the autoclaving is completed, the products will be pulled out of the autoclave by the ferry cart and transported to the finished products packing section.

Finished Products Packing Section

• This section handles the sorting, stacking, packaging, and transportation to storage yard of white cakes, which have been separated after autoclave.

Teeyer AAC Plant Features

High Capacity

To meet the demands of regional high-output rapid production lines, Teeyer Intelligent leverages its industry-leading technology to achieve an annual production capacity of 1,000,000 cubic meters of AAC products per single line, setting a benchmark in the industry.

Energy-efficient

Through a comprehensive plant-wide steam energy efficiency management system and waste heat recovery, we deliver high-efficiency energy savings, effectively reducing operational costs for enterprises.

Highly Automated

Teeyer Intelligent has designed an advanced, fully integrated DCS (Distributed Control System) electrical automation solution based on Siemens PLC hardware. Through continuous system iteration and end-user feedback, this solution features decentralized control and centralized management, ensuring low equipment failure rates and simplified maintenance.

Customization Options

• AAC Production lines can be tailored for specific capacities, configurations, and levels of automation.
• Custom design for plant layout and equipment integration.
• Adaptable to different production scales, from small to high-capacity factories.

Turnkey AAC Equipment Supplier

As your technical partner, Teeyer will participate in the whole AAC plant project, which includes project plan, construction and operation.

Teeyer autoclaved aerated concrete machine

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Teeyer AAC Block Manufacturing Plant Layout Option

Vertical-Cutting-&-Vertical-Cake-Autoclaving

Vertical Cutting & Flat Cake
Autoclaving

The horizontal autoclaving method refers to a autoclaving process where the green cake is placed into the autoclave with its largest surface (e.g., 6×1.5m plane) parallel to the ground, with both blocks and panels standing vertically at 600mm height on the autoclaving cart.

Vertical Cutting & Vertical Cake Autoclaving

The vertical autoclaving method involves positioning the green body with its minor surface (e.g., 6×0.6m plane) parallel to the ground during steam curing. In this configuration, both blocks and panels stand vertically on the curing trolley at a height of 1200mm for optimal autoclave processing.

* Advanced Vertical Cutting Technology

Teeyer has established its market leadership through proprietary vertical cutting technology, integrated with servo-controlled cutting systems

to deliver rapid, efficient, and exceptionally stable performance.

Steam Energy Efficiency Management System

The system employs high-efficiency steam traps to achieve zero steam leakage. The discharged high-temperature condensate can be utilized for mold and pre-curing heating, reducing steam consumption. For steam discharged from the autoclave, a combination of steam reflux and heat recovery is adopted to maximize energy utilization. Low-pressure steam and high-temperature hot water are further used to heat boiler feedwater, ensuring optimal waste heat recovery.

Automation System

Technical Strength

Modular Architecture

Data Sharing

PARTICULARLY FAST IN THIN SHEET

Teeyer Intelligent DCS Automation Solution

Leveraging over 20 years of technical expertise and practical experience from more than 2,000 automated production lines, AAC block plant supplier - Teeyer Intelligent’s engineers and automation specialists have designed an advanced, fully integrated DCS (Distributed Control System) electrical automation solution based on Siemens PLC hardware. Through continuous system iteration and end-user feedback, this solution features decentralized control and centralized management, ensuring low equipment failure rates and simplified maintenance.

Modular Distributed Control System

The decentralized control system adopts a modular architecture, with each standalone or integrated machine equipped with an independent CPU and localized programming. This enables independent operation and real-time monitoring. A key advantage is that a malfunction in one device will not halt the entire production line. If a fault occurs, the affected unit can be switched to manual operation while other equipment continues automatic production, minimizing downtime. This design allows for rapid fault identification, troubleshooting, and swift resumption of normal operations.

Pioneer in Remote Operation and Maintenance Systems

Centralized management is achieved through industrial internet and fieldbus technologies, integrating the AMES system for real-time data sharing. This enables intuitive real-time monitoring, accurate historical data logging, and intelligent management of equipment operation, fault diagnosis, and remote maintenance. Tianyuan Intelligent is a pioneer in developing a remote intelligent operation and maintenance system for ALC production lines, providing users with timely production insights and efficient remote support services.

Particularly fast in thin sheet4

1.Leveraging over 20 years of technical expertise and practical experience from more than 2,000 automated production lines, Teeyer Intelligent’s engineers and automation specialists have designed an advanced, fully integrated DCS (Distributed Control System) electrical automation solution based on Siemens PLC hardware. Through continuous system iteration and end-user feedback, this solution features decentralized control and centralized management, ensuring low equipment failure rates and simplified maintenance.

Refurbishment / Modernization

Beyond delivering new AAC production lines, Teeyer specializes in modernizing existing plants to enhance performance and competitiveness. By integrating our advanced technologies into your operational line—even years after installation.Our targeted refurbishments minimize investment while future-proofing your operations, targeting to boost productivity with cutting-edge.

The Pioneer In China's Autoclaved Aerated Concrete (AAC) Complete Equipment Industry

Jiangsu Teeyer Intelligent Equipment Co., Ltd. was set up in the year of 1989, located in Changzhou,Jiangsu Province.
Teeyer Intelligent specializes in providing AAC production equipment and automated turnkey solutions for green and eco-friendly building material enterprises that manufacture autoclaved aerated concrete (AAC) products. Its products are also widely used in various industries and related fields, including green construction, building materials,

30+

Experience

1200+

AAC Production Lines

30+

Exporting Countries

Service and Consulting

Laboratory Testing and Analysis

Teeyer Laboratory employs multiple analytical methods to measure various ionic elements in raw materials—such as potassium, sodium, calcium, silicon, aluminum, iron, sulfur, and chlorine. By cross-verifying results using different techniques, we enhance measurement accuracy, minimize errors, and improve analytical precision.
For all tested raw materials (e.g., sand, lime, gypsum, aluminum powder, and water samples), Teeyer Laboratory provides standardized inspection reports along with usage recommendations and guidance from our formulation process engineers.

Professional Installation Support

Teeyer delivers end-to-end installation support through its team of expert engineers and technicians, customized to meet your project's specific requirements. From on-site or on-line technical support to complete turnkey installations, we guarantee smooth commissioning processes and peak operational efficiency throughout the entire project lifecycle. Our all life cycle service approach ensures every system component performs optimally from initial setup to final implementation.

Expert Commissioning Support

Teeyer's team of highly qualified engineers provides tailored commissioning assistance, from on-site or on-line guidance to complete turnkey project management. We ensure smooth system startup and operational readiness, followed by responsive after-sales support to continuously enhance your facility's productivity and operational efficiency.

Professional Training Solutions

Teeyer provides systematic and multi-faceted training services to ensure Party A's operators can effectively and efficiently operate the equipment. Training covers key areas, including process formulas, equipment operation guidelines, safety regulations, product quality control, and basic equipment maintenance.

Romote Service

Teeyer’s production line is highly intelligent, enabling remote monitoring and operation. Real-time data recording helps quickly identify and resolve production issues. Supported by a team of around 60 engineers, Teeyer offers 24-hour rapid response services for reliable assistance.

Spare Parts Service

The Teeyer spare parts service is available for our clients all over the world and provides support and supply of original parts within the shortest possible time.

ROI & Compliance

Investment Return (ROI) Analysis

• High Production Efficiency: Automated systems and optimized processes reduce labor and energy costs.
• Energy Savings: Waste heat recovery and steam efficiency lower operating expenses.
• Material Savings: High-precision cutting reduces waste, and the use of recycled materials lowers raw material costs.
• Faster Installation and Reduced Project Timelines: Shorter construction time enhances project cash flow.

Certifications and Standards

• CE certification ensuring compliance with European safety and quality standards.
• ISO9001 quality management certification, ensuring product consistency and reliability.
• ISO14001 environmental management certification, supporting sustainability initiatives.

Environmental Compliance

• At Teeyer, we believe that advanced manufacturing must go hand-in-hand with environmental responsibility. As a global leader in AAC production line technology, we integrate energy-efficient designs and low-carbon processes to minimize ecological impact.
• By prioritizing recyclable materials and clean production, Teeyer empowers the construction industry to build a greener future—without compromising quality or efficiency.

Latest Cases Of AAC Block Manufacturing Plant

Teeyer has supplied AAC plants and services to many countries and regions, and has received excellent reputation and high recognition from our AAC plants users from Indonesia, Kazakhstan,India, the Philippines, Uzbekistan,Myanmar, Malaysia,etc.

Automatic Autoclaved Aerated Concrete (AAC) Plant in Kazakhstan.

China Taizhou AAC Automatic Lightweight Block & Panel Production Line

PT. SUPERIOR PRIMA SUKSES And Jl. Raya Ngawi

$Indonesia\'s Fuxin Project$

Teeyer Intelligent Supports Xinfa Group in Comprehensive Intelligent Upgrade of AAC Production Lines

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